BTD 101 Battery Tightness Tester

The BTD 101 tightness tester is designed for precise, efficient and reliable work with electric vehicles. With user-friendly features, automatic pressure regulation and comprehensive data management, it is an indispensable tool for workshops working on components such as battery packs and motor drive boxes. The special head attachment prevents equipment damage due to accidental disconnection and ensures safe handling.

The BTD 101 tests the leak tightness of a wide range of modules, including battery packs, liquid cooling plates and motor drive boxes, thus contributing to the safety of electric vehicles. It works with an Android 4.4.2 operating system and offers a user-friendly interface on a 10.1-inch display that allows easy touch operation. The leak tester automatically adjusts the pressure to the set target pressure and inflates the product. Once the target pressure is reached, it automatically switches to wait mode and starts leak detection. With these functions, the BTD 101 supports workshops in ensuring the quality and safety of electric vehicles.

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Features and Benefits

Fast and safe testing head attachment prevents equipment damage due to accidental disconnection
Adjustments for reliable and consistent test results thanks to servo motor control
Suitable for various components such as battery packs and motor drive boxes by supporting low and high pressure tests
Reduced on-site setup time thanks to pre-installed operating system and guided commissioning
No PC required thanks to automatic checks and software updates via WLAN
Support for troubleshooting and customer documentation through operating data logs and detailed test reports

Technical Data

Pressure range	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS
Pressure range Automatic pressure regulation range	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 0 – 500 kPa
Pressure range Range of testing time	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 0 – 9999 s
Pressure range Detection standard display resolution	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 0.1 Pa
Pressure range Display	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 10“ LCD touchscreen
Pressure range Operating system	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS Android 4.4.2
Pressure range Processor	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS ARM Cortex-A9 Tetranuclear S5P 4418 1.4 GHz
Pressure range Random access memory	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 1 GB DDR 3
Pressure range Hard disk space	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 16 GB EMMC
Pressure range Language	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS Multilingual
Pressure range Ingress protection standard	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS IP41
Pressure range Certification information	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS CE, RoHS
Pressure range Power adapter	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS AC 110 – 240 V, 50 – 60 Hz
Pressure range Operating temperature range	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 0 – 50 °C
Pressure range Humidity requirements for operation	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 10 – 90 % (+25 ℃)
Pressure range Air pressure requirements for operation environment	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 80 – 108 kPa
Pressure range Dimensions (L x W x H)	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 413 x 238 x 253 mm
Pressure range Weight	High pressure range: 10 – 500 kPa Detection accuracy: 0.05 % FS Low pressure range: 0 – 10 kPa Detection accuracy: 0.05 % FS 5.3 kg

Scope of Delivery


Tightness Tester Set BTD 101	1 699 505 335
Power adapter 110 V/220 V	1 699 503 024
Power cord (F-Type) 230 V	1 699 505 336
Magnetic joint kit (outlet)	S P04 521 934
Intake pipe with male coupler	1 699 505 339
Ф6 to Ф6 connector	S P04 521 939
Ф8 to Ф8 connector	S P04 521 938
Self-check plug	S P04 521 940
Tool bag	S P04 521 937
Flight case	S P04 521 936
Gas intake/outtake pipe, Ф6	1 699 505 345
Gas intake/outtake pipe, Ф8	1 699 505 346
USB memory stick	1 699 505 356
WLAN USB adaptor	1 699 505 227

Special Accessories

All accessories are included in the scope of delivery but can be also purchased seperately.

Downloads


Fact Sheet (PDF)	> Download
Manuals, updates and information	> Learn more

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